Toshiba MPF-2140 Spindle Bearing Failure



CHALLENGE

Possible cause of failure:
Rear roller bearing failed, inner race cracked & spun on the shaft, scoring the rear roller journal OD.
Rear hydraulic nut failed & came loose, OD rubbed out with bearing spacer. Oil inlet holes were stripped out from previous spindle rebuilder
Shaft tooling taper has acceptable runout but is very bumpy with poor tool contact.
Front housing ID is oversized +16/+18µ (ISO is +/-9µ) with score marks that have been previously stoned out.
Rear roller housing ID is -4/-10µ (egged 6 microns)
Front oil injector has damage from previous spindle rebuilder. Gripper fingers & TSC plunger have heavy wear.
OD of drawbar shaft is corroded & heavily scored from action of the springs.

SOLUTION

Recommended action:
Clean, inspect overall dimensions.
Grind, chrome plate & finish grind front housing ID, rear roller housing ID, rear roller journal OD & drawbar shaft OD.
Kiss grind shaft tooling taper. Repair damage to oil inlet holes, hydraulic nut OD & rear bearing spacer ID
Replace bearings, rear roller spring pin, GMN seal, o-rings, gasket, plastic oil lines, grippers & TSC plunger, rotary union, encoder sensor, assembly screws.

DETAILED CAUSE OF FAILURE

  • Housing damage from a previous spindle rebuilder who pressed the shaft from the housing without removing parts that interfered with the removal.

  • Pitted tooling taper

  • Damage to the drawbar shaft. This happens when the total actuations exceed the rated amount. The drawbar spring digs into the drawbar. Ultimately this will cause the drawbar to not function properly.

  • Cracked rear roller bearing that caused the spindle failure

  • Wear seen on the gripper fingers

  • Through spindle coolant plunger damage.

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More Case Studies

Repair History - Here are examples of similar spindle repairs that may contain additional information that will help you. If you have additional questions, please contact us.

I really didn’t expect this; You guys really pulled it off! My many thanks to Sandy, Louis and your outstanding crew for helping us get back into production.

Dan Eaton, Taylor Metalworks

Lou all in all everything is running good. Just had a call from Sandy just the other day, its funny great minds think alike. Its great not to be sending spindles out on a regular basis since you addressed my problems, but I know they will still be coming sooner or later. Never a problem when we get them back , run better than new. Hope everything is ok there. Please tell everyone there that we here appreciate everything that you do to keep us up and running and the quick turnarounds. Have delt with the rest now deal with the best. Have a great week end and up and coming holiday.

Northland Customer

Thank you Debbie just received spindle today and WOW ! what a nice job. Can’t wait to use it. Thank the Northland team for us for a job well done 

Northland Customer

Both of the spindles that you repaired are on the machines and running great. We don’t have any spares for those grinders. We probably will not be purchasing a spare, as you have been able to turn around the repairs quickly and the price of a spare is cost prohibitive.

Northland Customer

I am writing to thank Northland Tool for going the extra mile and saving my company from expensive machine downtime and expensive repairs. We have always sent our Chiron spindles for repair as a shaft with bearings. None of our previous rebuilders pointed out the bearing fretting or the fact that the housing in the machine was out of tolerance and causing premature failure to the spindles. After Northland fixed the housings the spindles have never sounded as good or run as well! Great job guys!

Northland Customer

The detailed cause of failure reports and the expert technical advice that Northland Tool provides is bar none the best I have ever seen. We struggled to keep two of our large our milling spindles running for longer than 6 to 12 months. Northland Tools evaluation showed that the hydraulic nuts were not holding the assembly together causing premature spindle failure. We discussed this in detail and mutually decided to modify the spindle shaft to prevent this from occurring again. The first spindle we performed this on is still in the machine running like new after 3 years. That’s over three times the life of previous repairs and it’s still going strong. Easily over $40,000.00 of savings so far on that one machine and counting.

Northland Customer

Your people go above and beyond the call of duty when it comes to spindle repair. When we had difficulty with the spindle installation and we were able to talk directly to a spindle technician that helped us troubleshoot the issue it helped us out of a bind. We have sent several spindles to you and have nothing but great things to say.

Northland Customer

Thank you for your attention with my quick turn spindle repair. Your status updates allowed me to plan around machine downtime and I now know that you deliver on your promises. In the past other spindle repair vendors talked a big game and consistently failed to deliver. You not only delivered my spindle before the due date but you kept me informed throughout the entire repair process.

Northland Customer

You performed a miracle with my BIG PLUS spindle. After crashing the spindle severely damaging the taper we found that a replacement spindle was not only cost prohibitive but had a long delivery. Your repair was a fraction of the cost of new and you never would know that the spindle was damaged to the extent it was.

Northland Customer