Our customer sent in a Bridgeport VMC Weiss spindle for repair. They wanted us to rebuild the spindle without the grease injection option as they are not happy with the spindle’s longevity when it uses grease injection as a lubrication method.
Possible cause of failure:
Spindle is grease injection, customer wants it converted to grease pack.
Customer would like to keep the taper Big Plus for future use.
#1 bearing is contaminated, #2,3,4 feel worn.
Gripper fingers are worn.
Taper is ground and set as Big Plus
Customer supplied standard CT tool and retention knob.
Installed the big plus test bar using new grippers, run out was 4-6 µ with no rock, good contact
Does your spindle need repair? GET A QUOTE TODAY
10,000 RPM Sometimes the cause of failure is not what you would expect. This spindle lies in that category. As we rebuild all makes and models of spindles we have a huge knowledge base to build from. [...]
Beware of the spindle rebuilder that is not qualified!! This customer sent his spindle to be repaired to a repair house who frankly did not know what they were doing. This is a list of the damage t [...]
Possible cause of failure: Front and rear bearing failure from contamination. Drawbar force is low(1465lbs), minimum is 1800lbs. Taper is out of ISO. Hydraulic nut that loads the rear roller has [...]
Possible cause of failure: Bearings are very rough. Bellevilles should be replaced. Recommended action: Clean, inspect overall dimensions. Replace bearings. Rebuild drawbar Adjust preload, ba [...]
Our customer sent in a Bridgeport VMC Weiss spindle for repair. They wanted us to rebuild the spindle without the grease injection option as they are not happy with the spindle’s longevity when it u [...]
Bridgeport / SKF VMC 1000 Spindle Rebuild Our customer pulled this spindle when the rear of the spindle started to make noise. It appears that the rotary union started to leak and the coolant found i [...]
I really didn’t expect this; You guys really pulled it off! My many thanks to Sandy, Louis and your outstanding crew for helping us get back into production.
Lou all in all everything is running good. Just had a call from Sandy just the other day, its funny great minds think alike. Its great not to be sending spindles out on a regular basis since you addressed my problems, but I know they will still be coming sooner or later. Never a problem when we get them back , run better than new. Hope everything is ok there. Please tell everyone there that we here appreciate everything that you do to keep us up and running and the quick turnarounds. Have delt with the rest now deal with the best. Have a great week end and up and coming holiday.
Thank you Debbie just received spindle today and WOW ! what a nice job. Can’t wait to use it. Thank the Northland team for us for a job well done
Both of the spindles that you repaired are on the machines and running great. We don’t have any spares for those grinders. We probably will not be purchasing a spare, as you have been able to turn around the repairs quickly and the price of a spare is cost prohibitive.
I am writing to thank Northland Tool for going the extra mile and saving my company from expensive machine downtime and expensive repairs. We have always sent our Chiron spindles for repair as a shaft with bearings. None of our previous rebuilders pointed out the bearing fretting or the fact that the housing in the machine was out of tolerance and causing premature failure to the spindles. After Northland fixed the housings the spindles have never sounded as good or run as well! Great job guys!
The detailed cause of failure reports and the expert technical advice that Northland Tool provides is bar none the best I have ever seen. We struggled to keep two of our large our milling spindles running for longer than 6 to 12 months. Northland Tools evaluation showed that the hydraulic nuts were not holding the assembly together causing premature spindle failure. We discussed this in detail and mutually decided to modify the spindle shaft to prevent this from occurring again. The first spindle we performed this on is still in the machine running like new after 3 years. That’s over three times the life of previous repairs and it’s still going strong. Easily over $40,000.00 of savings so far on that one machine and counting.
Your people go above and beyond the call of duty when it comes to spindle repair. When we had difficulty with the spindle installation and we were able to talk directly to a spindle technician that helped us troubleshoot the issue it helped us out of a bind. We have sent several spindles to you and have nothing but great things to say.
Thank you for your attention with my quick turn spindle repair. Your status updates allowed me to plan around machine downtime and I now know that you deliver on your promises. In the past other spindle repair vendors talked a big game and consistently failed to deliver. You not only delivered my spindle before the due date but you kept me informed throughout the entire repair process.
You performed a miracle with my BIG PLUS spindle. After crashing the spindle severely damaging the taper we found that a replacement spindle was not only cost prohibitive but had a long delivery. Your repair was a fraction of the cost of new and you never would know that the spindle was damaged to the extent it was.
Catastrophic bearing failure was the main cause of this spindle malfunction
Continue reading to learn how Northland Tool performed this repair and converted a Weiss GHK 176239 spindle from grease-injected to permanent grease lubrication…