Catastrophic bearing failure was the main cause of this spindle malfunction Continue reading to learn how Northland Tool performed this repair and converted a Weiss GHK 176239 spindle from grease-injected to permanent grease lubrication……Read More
Haas VF-2D Spindle Repair
The Haas VF-2D is a 3-axis CNC vertical machining center. It can come fitted with this grease lubricated and pulley driven spindle capable of running up to 7,500 rpm.
This Haas VF-2D spindle was seized when it arrived at Northland Tool and Electronics. After a complete disassembly and evaluation, we found that the #4 rear radial bearing had catastrophically failed and was the reason for the seized shaft. The #4 bearing had also welded itself to the inner spacer, therefore the spacer will need to be cleaned in machining before assembly. When we inspected the drawbar assembly and taper, it was noted that the front ID Taper had poor contact with bad run out and many of the bellevilles on the drawbar were broken. Lastly, the rear bearing shoulder had high run out and will need a kiss grind. No other dimensional deviations were noted for the repair.
The following actions were performed on this Haas VF-2D spindle:
- Clean, inspect overall dimensions
- Replace bolts, bearings, o-rings, bellevilles, and gripper balls
- Kiss Grind the ID Taper
- Kiss Grind the rear shoulder
- Clean up the inner rear spacer in machining
After reassembly of all components, adjusting bearing preload, and undergoing break-in and testing procedures, this spindle passed our final quality inspection before being returned to our customer with a 1-year warranty.
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More Case Studies
Repair History - Here are examples of similar spindle repairs that may contain additional information that will help you. If you have additional questions, please contact us.
Haas VF-2 Spindle Repair
Upon arrival to Northland Tool and Electronics, this Haas VF-2 spindle was very hard to turn by hand and drawbar force measured with low retention. … [...]
Haas VF-0 Spindle Repair
When this Haas VF-0 spindle was disassembled and evaluated, we noted that spindle interior was full of coolant. From this coolant contamination, the grease in… [...]
Haas VF-2SS Spindle Repair
This Haas VF-2SS spindle sounded very loud when spun by hand incoming. Upon a closer inspection, we noted that the taper ID had good run… [...]
Haas VF-3 Spindle Repair
When this spindle arrived at Northland Tool and Electronics the first thing we noticed was the spindle was difficult to turn by hand. Upon further… [...]
Haas VF-4 Spindle Repair
When this Haas VF-4 spindle arrived at Northland Tool and Eletronics it spun freely, but the bearings felt scratchy when spun by hand. Upon disassembly… [...]
Haas VF-9 Spindle Repair
This Haas VF-9 spindle was dificult to turn incoming, so no incoming run out tests could be performed. Upon disassembly and inspection, we noted that… [...]
Downtime is inevitable for any machine, but knowing how to reduce downtime or minimize its likelihood is critical.Read More