The Bridgeport Torq-Cut 22 is a smaller CNC vertical machining center. It comes fitted with a grease lubricated and belt driven spindle capable of running up to 7,500 rpm.
Read MoreMazak HTC-400 Spindle Repair
The Mazak HTC-400 is a large CNC horizontal machining center. It comes standard with an oil mist lubricated and coupling driven spindle capable of running up to 10,000 rpm.
CHALLENGE
The bearings of this Mazak HTC-400 spindle were very noisy when rotated by hand incoming. The residual lubrication oil in the spindle was thick and contaminated, and the inside of the front cover was full of coolant residue and chips. All of the bearings felt worn when rotated, especially the #4 rear bearing. The tooling taper ID was damaged and bell-mouthed with runout >20µ. The integrated drive dogs were worn. The drive coupling was stuck on the shaft and the keys, key ways, and t-bar slot were worn.
SOLUTION
The following actions were performed on this Mazak HTC-400 spindle:
- Clean all parts of the spindle
- Replace all bearings, bolts, and o-rings
- Grind, plate, and finish grind the tooling taper ID
- Rework the drive dogs, keys, drive coupling key ways, and t-bar slot
- Advised our customer to check their spindle oil lubrication system for contamination and proper settings prior to reinstalling the spindle
RESULT
After reassembly of all components, adjusting bearing preload, and undergoing break-in and testing procedures, this spindle passed our final quality inspection before being returned to our customer with a 1-year warranty.
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More Case Studies
Repair History - Here are examples of similar spindle repairs that may contain additional information that will help you. If you have additional questions, please contact us.
It’s a fact of machining — eventually, even top-of-the-line turning machines will experience a spindle failure. Spindles endure tension, torsion, heavy loads, and speeds up to and beyond 150,000 RPM, to name a few of the standard stressors.
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